Exceptional Tensor Press
located in Kuwait with 15 Towers!
Remote Inking, Brush Dampening, Motorized Register, 1 Web of Heatset
High Quality Press with very minimal use available now in Kuwait!
This is a New Exclusive Offering that can be sold complete or split up and delivered to multiple locations.
It is shut down and available now, but they exercise the Press every week. The Tensor Equipment was new 2006-08 and only has about 20M impressions on it.
Currently the splicers are installed below the Press, but we can add angle bars and install the Press on one level.
This is an Exceptional Press with tremendous capabilities that has been intelligently operated and extremely well maintained!
Full Description:
Cut-Off: 578 mm (22-3/4”)
Maximum Web Width: 889 mm (35”)
Maximum Press Speed: 35,000 iph
Fifteen (15) Tensor T-1400 Series 4-High Towers, including:
Motorized #10 and #13 side sidelay
Motorized #10 side circumferential
Motorized unit to unit phasers
Motorized linear compensator
Stainless steel clad cylinders
Nylon ink vibrators
Nylon micrometrics
Spiral brush dampening
Gear driven ink fountain roller
Pneumatic throw-off for the ink feed, ink form, water form and impression
Four sided platforming
“T” bar blanket lock-ups
Slit style plate lock-ups
Electrically interlocked safety guards
Two (2) Tensor H-50 Heavy-Duty Jaw Folder including:
Quarter-folder
16 Web capacity
1:2:2 Folder geometry
Multiple RTF design
Additional tension enhancers for 16 webs
Former air
Under folder lead for 1 web
Nose side top iron
Electrically interlocked safety guards
Reelstands
Eighteen (18) MEGTEC 134050SE Zero Speed Automatic Splicers, currently installed below the press, including:
Maximum Web Width 40 inches
Operating Speed 1300 fpm
Roll Diameter Capacity 45 inches
Maximum Roll Weight Capacity 2,500 lbs
Features of the SE Series Zero Speed Splicers include:
Remote tension adjust with analog readout
Solid steel side frames
Motorized adjustable sidelay +/- ¾ inch and remote control station and 125 feet of cable
To (2) three-inch air shaft
Web-ups from basement into one slot per web
Vacuum pump
Two full roll positions
Tapered rollers for better web alignment and wrinkling
Low riding, nested festoon, minimizes web span
Four (4) roller splice head with operator safety shield per splicer
Audible splice signal
Customer specific color on external covers
Operator adjustable automatic splice trigger (diameter)
Dual direction unwind
Basic dual unwind capability
Conveniently located operator controls – printed circuit board controls (relay logic)
Electric Brakes
Press emergency stop button
Driven roller acceleration
Electric hoist with safety limits
Low air consumption
Conforms to UL 508A
MEGTEC Systems standard web-over assembly (2-web system only)
Heatset Infeed
One (1) Megtec infeed with web guide, shaft-driven for the heat-set tower
Coldset Infeeds
Seventeen (17) Tensor compact infeeds
Drive System
Twelve of the Towers are driven by a mechanical shaft.
Three of the Towers are driven by a unit shaftless drive system.
Consoles:
Three (3) operating console, each with the following equipment and functions:
Two (2) Touchscreen 17” on each console, including:
Press speed and copy counters
Graphics layout display, configuration
E-stop and interlock
Alarm history
Status indication
Operation of tension and sidelay for splicers
Operation of former blowers
One run station for press functions (only on master consoles)
One touchscreen display for EPG + PC
Keypad for EPG functions
Console is painted silver grey
Baldwin dampening systems including:
Four (4) Baldwin Basic Liner 10.0 refrigerated water circulators.
Four (4) Baldwin model 226D proportional automixers integrated into the Basic Liner
One (1) Conductivity indicators
One (1) Digital temperature controls
One (1) Dual supply and return pumps for 10.0
One (1) F40 Pre-filters and return pumps
Remote Inking System
EPG computer ink key control system on all units.
Bay Window
One (1) Bay window for six (6) webs
Drying System and Chill Roll Stands
One Coanda Plus 195 (5.0m) Web Drying System with 4-12” roll chill stands, including:
HI-FLOAT™ COANDA air bars for high heat and mass transfer
Auto bypass valve
Silicone applicator
Web guide (shaftless)
Vertical, automatic web-up doors
Manual outlet velocity damper control
Return air control seals
Tapered headers
Programmable logic controller
Digital temperature controls
Troubleshooting panel
Manual make-up air control
Web temperature control system
Exhaust fan and combustion blower mounted on top of the dryer
Exhaust ductwork from dryer outlet to top-mounted fan
Combustion blower piping from burner to top-mounted blower
Energy savings dampers (2-pass only)
ODP high efficiency supply fan motors
Insulated smoke tunnel
Planar retraction
Access doors for internal maintenance
Asbestos-free construction
Basic spare parts kit
Chill Roll Stands, including:
Double-shell roll design with spiral baffles
Harmonic drive and digital display
Speed adjustment of +1% to -.5%
Double-sided gear belt drive system
Drive components designed for 5 second panic stop time
One (1) solid nip roller per pass
One (1) Idler roll per pass
Pre-piping with flow meters and thermometers
Centralized lubrication system
One (1) pneumatic clutch per pass
One (1) connecting short driveshaft per pass
WPC silicone applicator and E & L web guide mounted on the chill
Full page compensator, motorized and remotely controlled
Two (2) inch / stop stations mounted on the chill stand
Three (3) idler rolls for use in conjunction with the silicone applicator and web guide
Plate Bender & Punch
One (1) Nela HAO-1000S semi-automatic plate bender
One (1) Nela EP pneumatic plate punch (film & CTP for full plate)
Betz Ink Supply System
All unit are equipped with ink levelers for Automatic filling of coldset ink fountains.
Ink spreader pipe with adjustable ink outputs
Remote controlled capacitive sensor for control of actual and Min-Max alarm ink levels
The sensors can be adjusted from the Control Terminal, which will enable to lower the amount of the ink in the duct prior to the color change