Exceptional Tensor Press

located in Kuwait with 15 Towers!

Remote Inking, Brush Dampening, Motorized Register, 1 Web of Heatset

High Quality Press with very minimal use available now in Kuwait!

This is a New Exclusive Offering that can be sold complete or split up and delivered to multiple locations.

It is shut down and available now, but they exercise the Press every week. The Tensor Equipment was new 2006-08 and only has about 20M impressions on it.

Currently the splicers are installed below the Press, but we can add angle bars and install the Press on one level.

This is an Exceptional Press with tremendous capabilities that has been intelligently operated and extremely well maintained!

Full Description:

Cut-Off: 578 mm (22-3/4”)

Maximum Web Width: 889 mm (35”)

Maximum Press Speed: 35,000 iph

Fifteen (15) Tensor T-1400 Series 4-High Towers, including:

Motorized #10 and #13 side sidelay

Motorized #10 side circumferential

Motorized unit to unit phasers

Motorized linear compensator

Stainless steel clad cylinders

Nylon ink vibrators

Nylon micrometrics

Spiral brush dampening

Gear driven ink fountain roller

Pneumatic throw-off for the ink feed, ink form, water form and impression

Four sided platforming

“T” bar blanket lock-ups

Slit style plate lock-ups

Electrically interlocked safety guards

Two (2) Tensor H-50 Heavy-Duty Jaw Folder including:

Quarter-folder

16 Web capacity

1:2:2 Folder geometry

Multiple RTF design

Additional tension enhancers for 16 webs

Former air

Under folder lead for 1 web

Nose side top iron

Electrically interlocked safety guards

Reelstands

Eighteen (18) MEGTEC 134050SE Zero Speed Automatic Splicers, currently installed below the press, including:

Maximum Web Width 40 inches

Operating Speed 1300 fpm

Roll Diameter Capacity 45 inches

Maximum Roll Weight Capacity 2,500 lbs

Features of the SE Series Zero Speed Splicers include:

Remote tension adjust with analog readout

Solid steel side frames

Motorized adjustable sidelay +/- ¾ inch and remote control station and 125 feet of cable

To (2) three-inch air shaft

Web-ups from basement into one slot per web

Vacuum pump

Two full roll positions

Tapered rollers for better web alignment and wrinkling

Low riding, nested festoon, minimizes web span

Four (4) roller splice head with operator safety shield per splicer

Audible splice signal

Customer specific color on external covers

Operator adjustable automatic splice trigger (diameter)

Dual direction unwind

Basic dual unwind capability

Conveniently located operator controls – printed circuit board controls (relay logic)

Electric Brakes

Press emergency stop button

Driven roller acceleration

Electric hoist with safety limits

Low air consumption

Conforms to UL 508A

MEGTEC Systems standard web-over assembly (2-web system only)

Heatset Infeed
One (1) Megtec infeed with web guide, shaft-driven for the heat-set tower

Coldset Infeeds
Seventeen (17) Tensor compact infeeds

Drive System
Twelve of the Towers are driven by a mechanical shaft.
Three of the Towers are driven by a unit shaftless drive system.

Consoles:
Three (3) operating console, each with the following equipment and functions:

Two (2) Touchscreen 17” on each console, including:

Press speed and copy counters

Graphics layout display, configuration

E-stop and interlock

Alarm history

Status indication

Operation of tension and sidelay for splicers

Operation of former blowers

One run station for press functions (only on master consoles)

One touchscreen display for EPG + PC

Keypad for EPG functions

Console is painted silver grey

Baldwin dampening systems including:
Four (4) Baldwin Basic Liner 10.0 refrigerated water circulators.

Four (4) Baldwin model 226D proportional automixers integrated into the Basic Liner

One (1) Conductivity indicators

One (1) Digital temperature controls

One (1) Dual supply and return pumps for 10.0

One (1) F40 Pre-filters and return pumps

Remote Inking System
EPG computer ink key control system on all units.

Bay Window
One (1) Bay window for six (6) webs

Drying System and Chill Roll Stands
One Coanda Plus 195 (5.0m) Web Drying System with 4-12” roll chill stands, including:

HI-FLOAT™ COANDA air bars for high heat and mass transfer

Auto bypass valve

Silicone applicator

Web guide (shaftless)

Vertical, automatic web-up doors

Manual outlet velocity damper control

Return air control seals

Tapered headers

Programmable logic controller

Digital temperature controls

Troubleshooting panel

Manual make-up air control

Web temperature control system

Exhaust fan and combustion blower mounted on top of the dryer

Exhaust ductwork from dryer outlet to top-mounted fan

Combustion blower piping from burner to top-mounted blower

Energy savings dampers (2-pass only)

ODP high efficiency supply fan motors

Insulated smoke tunnel

Planar retraction

Access doors for internal maintenance

Asbestos-free construction

Basic spare parts kit

Chill Roll Stands, including:

Double-shell roll design with spiral baffles

Harmonic drive and digital display

Speed adjustment of +1% to -.5%

Double-sided gear belt drive system

Drive components designed for 5 second panic stop time

One (1) solid nip roller per pass

One (1) Idler roll per pass

Pre-piping with flow meters and thermometers

Centralized lubrication system

One (1) pneumatic clutch per pass

One (1) connecting short driveshaft per pass

WPC silicone applicator and E & L web guide mounted on the chill

Full page compensator, motorized and remotely controlled

Two (2) inch / stop stations mounted on the chill stand

Three (3) idler rolls for use in conjunction with the silicone applicator and web guide
Plate Bender & Punch

One (1) Nela HAO-1000S semi-automatic plate bender

One (1) Nela EP pneumatic plate punch (film & CTP for full plate)

Betz Ink Supply System

All unit are equipped with ink levelers for Automatic filling of coldset ink fountains.

Ink spreader pipe with adjustable ink outputs

Remote controlled capacitive sensor for control of actual and Min-Max alarm ink levels

The sensors can be adjusted from the Control Terminal, which will enable to lower the amount of the ink in the duct prior to the color change